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KGPS Induction Forging Furnace

KGPS forging equipment is mainly composed of six parts such as feeding mechanism, conveying mechanism, medium frequency power supply (according to the power), cooling system, temperature control system and heat preservation system. KGPS forging machine design according to customers’ requirements of heating process.It is composed of lathe, vibration plate, feeding device, conveying device, discharge device, resonant tank circuit, cooling device, temperature measurement and control system, electric control system and so on.The user can choose some of the parts as needed. In the heating process, the workpiece go through theinductor.

1. Application:
By KGPS forging machine cooperating with medium or high frequency power supply, to achieve the heating process. Commonly used in forging, casting, welding, annealing and other heat treatment process with bar, pipe, wire, sheet and various metal parts.

2. Main technical parameters:
Output Power : 20~3500KW
Output Frequency : 0.5~4KHZ
Max Using Temperature : 1250℃(nonferrous metal)
Output Voltage : 20~2000V
Workpiece Material : steel, iron, copper, aluminum ,stainless steel etc
Artifacts Quantity : single, double location, three, four or more locations
Temperature measurement: far infrared temperature measurement

3. The types of commonly used heating equipment:
1> bar, pipe KGPS forging equipment: section of club, the tube material diathermy before forging or stamping;
2> wire forging equipment: forging of linear materials or disk wire;
3> plank forging equipment: diathermy of automobile plate spring, steel plate shape materials etc;
4> special-shaped parts and local diathermy equipment: used for special-shaped parts global or local diathermy;
5> line heating equipment: diathermy materials or components with global or local heating in continuous production line,such as PC steel production line, seamless steel tube rolling production line, seamed steel pipe production line, pipe production line, cap sealing production line, etc.
6> Oversize parts diathermy equipment: used for especially big parts(big volume,heavy) diathermy, such as Marine gear, dam sluices rails ,power station motor end ring, large oil pipeline, etc.;

Medium Frequency Diathermy Equipment
Model NO	Input power（50/60HZ)							Water consumption /hour（ton）			efficiency （T/H）
Model NO	power KW	Input voltage V	Current A	Direct current A	Direct voltage (V)	MF voltage (V)	MF frequency (KHZ)	Water consumption /hour（ton）	Power consumption (KW/H)	Workpiece diameter (mm)	efficiency （T/H）
JL-KGPS--50	50	380	80	100	500	750	2-4	2-10	450	10-30	0.12
JL-KGPS--100	100	380	160	200	500	750	2-4	2-10	450	20-50	0.25
JL-KGPS--160	160	380	256	320	500	750	2-4	2-10	430	25-70	0.4
JL-KGPS--200	200	380	320	400	500	750	2-4	2-10	430	30-100	0.52
JL-KGPS--300	300	380	480	600	500	750	2-4	2-10	420	50-150	0.83
JL-KGPS--400	400	380	640	800	500	750	2-4	2-10	400	60-200	1.15
JL-KGPS--500	500	380	800	1000	500	750	1-2.5	5-15	390	70-230	1.47
JL-KGPS-600	600	380	960	1200	500	750	1-2.5	5-15	390	70-270	1.76
JL-KGPS--800	800	380	1280	1600	500	750	0.7-1	10-20	370	80-300	2.4
JL-KGPS--1000	1000	380	1600	2000	500	750	0.7-1	10-20	370	100-350	2.95
JL-KGPS--1200	1200	380	1920	2400	500	750	0.7-1	10-20	380		3.2
JL-KGPS--1200	1200	720	1010	1260	950	1650	0.7-1	10-20	380	120-380
JL-KGPS--1500	1500	720	1263	1578	950	1200	0.5-1	15-25	360		3.7
JL-KGPS--1500	1500	950	960	1200	1200	1650	0.5-1	15-25	360	120-380
JL-KGPS--2000	2000	720	1684	2105	950	1200	0.5-1	20-30	330		4.3
JL-KGPS--2000	2000	950	1280	1600	1200	1650	0.5-1	20-30	330	120-380
JL-KGPS--2500	2500	720	2150	2630	950	1200	0.3-0.7	25-35	330		5
JL-KGPS--2500	2500	950	1600	2000	1200	1650	0.3-0.7	25-35	330	120-380
JL-KGPS--3500	3500						0.2-0.5	25-35	330		5.8
JL-KGPS--3500	3500	1000	1825	2280	1315	1650	0.2-0.5	25-35	330	120-380
炉内温度:1.steel 1250°C 2.iron铁1150°C 3.red copper 850 °C 4.brass 650 °C 5. aluminum500 °C